Welocme to Cadair

Construction / Agricultural / Mining Machinery

Construction / Agricultural / Mining Machinery

In the field of machinery and equipment manufacturing, waste gas treatment presents the characteristics of “three more and three changes” : more spray scenes (6 kinds of processes in 3 categories), more component changes (involving 60+ organic compounds in 4 categories), more emission modes (continuous/intermittent mixed emissions); Rapid concentration change (fluctuation range up to 800%), working condition switching frequency (daily start and stop 8-12 times).

Analysis of characteristics of typical emission sources

• Hanging chain spray room
Continuous operation exhaust gas benzene series concentration is stable at 200–400 mg/m³, paint fog load 1–3 g/m³ (D50=10–20 μm)
Pollutant characteristics epoxy primer containing bisphenol A (0.5–1.2%), polyurethane top paint containing free TDI (2–5 ppm)
• Independent spray drying room
Intermittent emission characteristics the peak VOCs of the spraying stage is 800–1,200 mg/m³ (lasting 20–30 min), and the drying stage maintains 300–500 mg/m³
Influence of temperature change the exhaust gas temperature rises from normal temperature to 80 ℃ (temperature rise rate >15 ℃/min), and the relative humidity fluctuates by 30–95%
• Mobile spraying unit
Multi-component mix Metal primer with zinc powder (15–25%) and alkyd resin solvent (40–60% xylene)
Irregular discharge daily working time 1–4 h, air volume variation range 5,000–20,000 m³/h

Key treatment difficulties

Sharp fluctuations in concentration
Strong adhesion of particulate matter
Invisible acidic components

CADAIR Technology System Construction Path

• Preprocessing System

🧼 Multistage Filtration Unit
Primary effect – medium effect – sub-high efficiency

💨 Temperature & Humidity Regulation
Spray cooling (>10℃/min) + rotary dehumidification (dew point <-20℃)

• Dynamic Treatment Unit

♻️ VOCs Enrichment Runner
Adaptive enrichment runner, dynamic enrichment ratio 10–30×

🔥 Combustion System
Catalytic / RTO furnace, four-stage load regulation (25%/50%/75%/100%)

🌡️ Waste Heat Recycling Network
Drying heat supply (≥55%) + plant heating (≥75%)

🧲 Emergency Adsorption Device
Activated carbon, penetration time >200h

• Intelligent Control System

🧠 Working Condition Recognition Algorithm
Automatic identification of spraying/drying mode

🔄 Concentration Feedforward Adjustment
Frequency conversion fan response time <15s

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