Welocme to Cadair

Packaging Printing / Coating

Packaging Printing / Coating

In the field of packaging and printing, waste gas treatment is facing “three high three more” challenges: high emission intensity (unit area VOCs production of 0.8-1.5kg/㎡), high component complexity (involving 6 categories of 120+ organic matter), high frequency of working conditions switching (average daily process change 6-10 times); More types of substrate (plastic/paper products/metal foil, etc. 8+ classes), more ink systems (solvent/water-based /UV, etc. 5), more emission modes (continuous/pulsed mixed emission).

Analysis of characteristics of typical emission sources

• Printing process section
Gravure printing the peak concentration of ethyl acetate reaches 3,000–5,000 mg/m³ (60–80% of the total solvent), and the residual amount of toluene is 50–150 mg/m³
Flexo printing ethanol/isopropyl alcohol mixed solvent (boiling point difference of 40 ℃), emission concentration fluctuation of 200–800 mg/m³
UV curing Active diluent (acrylates) residual 20–50 ppm with ozone by-products (concentration 5–10 mg/m³)
• Composite coating section
Dry compound The instantaneous emission of ethyl acetate accounts for 90% of the total process, and the concentration gradient is 800–1,500 mg/m³
Solventless composite trace MDI monomer escape (concentration 0.5–2 ppm), accompanied by atomized particles of silicone oil (D50=1–3 μm)
Hot melt adhesive coating paraffin hydrocarbon volatilization (C20–C30 accounted for 40–60%), exhaust gas temperature maintained 80–120 ℃
• Post-processing section
Cutting process ink secondary volatilization (benzene series accounted for 25–35%), PM₂.₅ particulate flux 0.5–1.2 g/h
Bag heat sealing PE/PP film thermal decomposition to produce low molecular aldehydes and ketones (formaldehyde concentration 10–30 mg/m³)

Key treatment difficulties

Multi-component azeotrope system
Instantaneous concentration impact
Safety risk overlay
Heat recovery bottleneck

CADAIR Technology System Construction Path

• Distributed Collection System
🖨️ Printing Unit Closed Cover
Wind speed control 0.4–0.6 m/s (capture efficiency >95%)
🌪️ Local Exhaust Optimization
Flow field reconstruction based on CFD simulation (concentration uniformity >85%)

• Targeted Governance Unit
🧪 Adsorption Condensation Recovery
Ethyl acetate recovery >99%
🔄 VOCs Zeolite Runner
Composite hydrophobic modification (toluene adsorption capacity 40g/m³)
🔥 Combustion System
Catalytic combustion furnace (CO), regenerative combustion furnace (RTO)

• Intelligent Control System
⚙️ Process Parameters Feedforward Control
Ink type identification (accuracy >98%), preset management parameters
🌡️ Dynamic Concentration Compensation
Infrared online monitoring (response time <1s), real-time temperature adjustment
🔥 Intelligent Distribution of Waste Heat
Printing drying heating (55% waste heat) + air conditioning heating (30% waste heat)

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