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Tires & Rubber Products

Tires & Rubber Products

In the field of tire and rubber products manufacturing, exhaust gas treatment presents the characteristics of “three high and three complex” : high odor intensity (hydrogen sulfide concentration of 50-300ppm), high component complexity (including 5 categories of 60+ pollutants), high working condition volatility (formula switching leads to emission characteristic variation coefficient >80%); Complex phase (gas/liquid/solid three-phase coexistence), complex molecular weight (C4-C30 compounds coexist), and complex boiling point (40-280℃ wide distribution).

Analysis of characteristics of typical emission sources

• Rubber mixing process
Mixing process rubber hydrocarbon cracking to produce C5–C12 alkyl olefin (accounting for 40–60%), carbon black dust (D50=0.5–2 μm) and oil mist to form a colloidal aerosol
Volatilization of additives antioxidant (6PPD) releases aniline substances (10–30 mg/m³), plasticizer (DOP) produces phthalates (50–120 mg/m³)
• Vulcanization process
Plate vulcanization tetramethyl Thiuram disulfide (TMTD) breaks down to produce CS₂ (200–500 mg/m³), with NH₃ (30–80 ppm) released
Injection vulcanization peroxide-crosslinker residual tert-butanol (15–45 mg/m³), silane coupling agent releases ethanol (80–150 mg/m³)
• Post-treatment section
Trimming process rubber particles (particle size distribution 10–100 μm) and low molecular sulfur ether (0.5–1.2 mg/m³) mixed discharge
Inspection package Residual N-nitrosamines on the surface of the finished product (0.01–0.05 ppm), with strong carcinogenicity

Key treatment difficulties

Multi-phase separation difficulties
Dynamic change of composition
Safety risk overlay

CADAIR Technology System Construction Path

• Polyphase Separation System
🚿 Wash Tower
Three-phase separation efficiency >95% (particulate <15mg/m³)
❄️ Gradient Condensing Unit
Three-stage cryogenic (-35℃ → -15℃ → -5℃), recovery of C8+ components (recovery rate >85%)

• Targeted Treatment Unit
🌀 VOCs Concentrator Wheel
Hydrophobic zeolite molecular sieve
🔥 Combustion System
Regenerative Combustion Furnace (RTO)

• Intelligent Control System
⚙️ Dynamic Parameter Matching
Governance parameter library (storing multiple formulas for governance schemes)
🌡️ Heat Energy Reuse Network
Vulcanization machine insulation (40% waste heat) + workshop ventilation preheating (25% waste heat)

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