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Automobile & Parts Manufacturing

Automobile & Parts Manufacturing

In the field of automobile manufacturing, exhaust gas treatment faces the challenge of “four dimensions of complexity” : process diversity (12+ processes in 5 major process plates), component diversity (involving 80+ pollutants in 6 major categories), intermittent emission (concentration fluctuation of more than 500% due to production rhythm), and spatial limitations.

Analysis of characteristics of typical emission sources

• Forming shop
Stamping process emulsion oil mist (particle size distribution 0.1–5 μm, concentration 50–150 mg/m³)
Die casting process release agent dust (including PAHs 8–15 μg/m³), aluminum alloy melting waste gas (fluoride 30–50 ppm)
• Welding workshop
Resistance welding smoke metal oxide (Fe₂O₃ 60–80%), PM₂.₅ accounted for more than 90%
Laser welding exhaust gas nanoscale metal aerosol (particle size <100 nm, flux 2–5 g/h)
• Painting shop
Spray paint exhaust gas benzene series (200–800 mg/m³), esters, ketones
Drying exhaust gas concentration range 1,000–2,000 mg/m³
• Battery workshop
Electrolyte perfusion DMC/EC mixed solvent volatilization (boiling point difference of 50 °C, concentration fluctuation of 200–1,500 mg/m³)
Battery package polyurethane adhesive curing release isocyanate (TDI concentration 5–15 ppm)
• Final assembly workshop
Interior bonding Neoprene gel volatile dichloromethane (concentration 80–200 mg/m³)
Refrigerant infusion HFC-134a escape rate 0.3–0.8%

Key treatment difficulties

Multi-source heterogeneous collection
Dynamic adaptation of working conditions
Safety risk control
Space limit breakthrough

CADAIR Technology System Construction Path

• Mass Collection System

💨 Oil Mist Exhaust Gas
High voltage electrostatic capture (efficiency >95%) + centrifugal separation (PM₁₀ removal rate >90%)

🌀 Organic Exhaust Gas
Zeolite wheel concentration (10–30 times) + RTO incineration (thermal efficiency >95%)

🧪 Acid Exhaust Gas
Two-stage chemical washing (NaOH + NaClO), removal rate >98%

• Dynamic Control Strategy

📈 Based on Production Beat
VOCs concentration prediction model

⚙️ Based on Frequency Conversion Chain
Fan and concentration interlock control, air volume adjustment range of 30–100%

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