Welocme to Cadair

Construction / Agricultural / Mining Machinery

Construction / Agricultural / Mining Machinery

In the field of machinery and equipment manufacturing, waste gas treatment exhibits the characteristics of “three many and three variations” : many spray scenes (6 kinds of processes in 3 categories), diverse component variations (involving 60+ organic compounds in 4 categories), many emission modes (continuous/intermittent mixed emissions); Rapid concentration change (fluctuation range up to 800%), frequent working condition switches (daily start and stop 8-12 times).

Analysis of the Characteristics of Typical Emission Sources

• Hanging chain spray booth
Continuous operation exhaust gas benzene series concentration is stable at 200–400 mg/m³, paint fog load 1–3 g/m³ (D50=10–20 μm)
Pollutant characteristics epoxy primer containing bisphenol A (0.5–1.2%), polyurethane top paint containing free TDI (2–5 ppm)
• Independent integrated spraying and drying booth
Intermittent emission characteristics the peak VOCs of the spraying stage is 800–1,200 mg/m³ (lasting 20–30 min), and the drying stage maintains 300–500 mg/m³
Temperature variation impact the exhaust gas temperature rises from normal temperature to 80 ℃ (temperature rise rate >15 ℃/min), and the relative humidity fluctuates by 30–95%
• Mobile spraying unit
Multi-component mix Metal primer with zinc powder (15–25%) and alkyd resin solvent (40–60% xylene)
Irregular discharge daily working time 1–4 h, air volume variation range 5,000–20,000 m³/h

Key treatment difficulties

Sharp fluctuations in concentration
Strong adhesion of particulate matter
Invisible acidic components

Construction path of CADAIR technical system

• Pretreatment system

🧼 Multistage Filtration Unit
Primary effect – medium effect – sub-high efficiency

💨 Temperature & Humidity Regulation
Spray cooling (cooling rate >10℃/min) + rotor dehumidification (dew point <-20℃)

• Dynamic Treatment Unit

♻️ VOCs concentration rotor
Adaptive concentration rotor, dynamic adjustment of concentration ratio 10-30 times

🔥 Combustion System
Catalytic oxidizer (CO)/Regenerative Thermal oxidizer (RTO) multi-stage load design (25%/50%/75%/100% four-stage load regulation)

🌡️ Waste heat recovery network
Drying heat supply (≥55%) + plant heating (≥75%)

🧲 Emergency Adsorption Device
Activated carbon, penetration time >200h

• Intelligent Control System

🧠 Working Condition Recognition Algorithm
Automatic identification of spraying/drying modes

🔄 Concentration Feedforward Adjustment
Variable frequency fan response time <15s

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