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Container Manufacturing

Container Manufacturing

In the field of container manufacturing, waste gas treatment faces the characteristics of “two highs and two variables” : high paint fog load, high emission air volume; The sharp concentration changes (the fluctuation range is more than 600%), and the frequent operational mode switch (the average 8-12 times daily transition).

Analysis of the Characteristics of Typical Emission Sources

• Pretreatment stage
Sandblasting dust removal section Metal dust (zinc/aluminum content 15–25%) and degreasing agent volatilization (trichloroethylene 50–120 mg/m³) mixed discharge
Automatic spraying section High solid epoxy primer to produce paint fog (D50=15–30 μm, load 5–8 g/m³), VOCs initial concentration 2,000–4,000 mg/m³
Drying and curing section the exhaust gas temperature changes step by step (room temperature →140 ℃→60 ℃)
• Whole-container painting stage
External spraying the instantaneous peak of VOCs during the construction of polyurethane finish paint is 1,000–1,500 mg/m³ (lasting 15–25 min)
Internal touch-up epoxy asphalt paint containing benzo[a]pyrene (2–8 μg/m³), paint fog particle size distribution of 0.5–5 μm
Repair process local spot spraying causes pulse fluctuation of concentration (from 50 mg/m³ to 800 mg/m³ within 30 s)

Key treatment difficulties

Collaborative control of dust and gas
Transient Concentration response
Explosion-proof safety design

Construction path of CADAIR technical system

• Pretreatment line
🧼 Multistage Separation Unit
cartridge pre-dusting removal (efficiency >98%) + multistage dry filtration (particulate <1mg/m³)
🔥 High Efficiency Combustion System
RTO incineration (thermal efficiency >95%)
♻️ Waste Heat Recycling Network
Drying heat energy cycle (>60%) + box preheating (energy saving 18–22%)

• Painting Workshop
🌀 Dynamic Regulation System
Concentration feedforward control (<20s) + variable frequency fan (20–100%)
🔁 High efficiency concentration system
VOCs concentration rotor (enrichment ratio 15-25 times) +RTO incineration (thermal efficiency >95%)
🧲 Emergency Treatment Unit
Activated carbon adsorption (penetration time >180min)

• Intelligent Management and Control Platform
🧠 Digital Twin System
3D flow field simulation (wind speed control accuracy ±0.1 m/s)
⚠️ Emission Early Warning Module
VOCs/PM dual-factor real-time prediction
⚙️ Energy Efficiency Optimization Algorithm
Dynamic optimization of energy use (energy saving rate >35%)

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