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New Energy Batteries & Materials

New Energy Batteries & Materials

VOCs treatment in the manufacturing process of new energy batteries faces “three high and three complex” challenges: multiple emission nodes (12+ emission sources in the whole process), complex components (involving 53 kinds of organic compounds in 5 categories), and high treatment requirements (while meeting the triple needs of safety, energy efficiency and recycling).

Analysis of the Characteristics of Typical Emission Sources

• Cathode material production section
The volatile concentration of NMP in slurry mixing process reaches 8,000-15,000mg/m³ (accounting for 60% of the total emissions in the production process), and the sintering exhaust gas contains DMF and nanoscale metal oxide aerosols
• Anode material production section
The graphitization process produces asphalt smoke (5–15 μg/m³ content of benzo[a]pyrene), and the coating drying exhaust contains acetone (concentration fluctuation 200–800 mg/m³)
• Electrolyte production section
Lithium hexafluorophosphate synthesis waste gas containing HF (50–150 ppm), solvent purification non-condensing gas containing DMC/EMC (boiling point 80–110 °C)
• Diaphragm section
The dichloromethane solvent used in the wet diaphragm process will be all volatilized in the drying process, and the characteristics of low boiling point, high temperature and high concentration pose no small challenge to the combustion and recovery treatment process
• Battery assembly section
EC/PC volatilization in liquid injection process (concentration gradient of 100-3,000mg/m³), formation exhaust gas containing DEC (accounting for 40-60%) and trace amounts of HF

Key treatment difficulties

Component complexity
Abrupt working condition fluctuation
Safety sensitivity
Recovery economy
Efficiency of recovery
Recovery stability

Construction path of CADAIR technical system

🧊 NMP recovery system
Multi-stage condensation (-35℃ cryogenic +5℃ step cooling), zeolite rotor concentration

💥 Explosion-proof design
Interlock control of oxygen content (<8%VOL)

🌫️ VOCs treatment system
RTO, quench tower, scrubber tower

🔁 Heat recovery network
Waste heat reuse for drying room (energy saving 35-45%)

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