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New Energy Batteries & Materials

New Energy Batteries & Materials

VOCs governance in the manufacturing process of new energy batteries faces “three high and three complex” challenges: multiple emission nodes (12+ emission sources in the whole process), complex components (involving 53 kinds of organic matter in 5 categories), and high governance requirements (while meeting the triple needs of safety, energy efficiency and recycling).

Analysis of characteristics of typical emission sources

• Cathode material segment
The NMP volatile concentration in homogenizing process reaches 8,000–15,000 mg/m³ (accounting for 60% of the total emissions in the production process), and the sintering exhaust gas contains DMF and nanoscale metal oxide aerosols
• Negative material section
The graphitization process produces asphalt smoke (5–15 μg/m³ content of benzo[a]pyrene), and the coating drying exhaust contains acetone (concentration fluctuation 200–800 mg/m³)
• Electrolyte segment
Lithium hexafluorophosphate synthesis waste gas containing HF (50–150 ppm), solvent purification non-condensing gas containing DMC/EMC (boiling point 80–110 °C)
• Diaphragm section
The dichloromethane solvent used in the wet diaphragm process will be all volatilized in the drying process, and the characteristics of low boiling point, high temperature and high concentration pose no small challenge to the combustion and recovery treatment process
• Battery assembly section
Liquid injection process EC/PC volatilization (concentration gradient 100–3,000 mg/m³), formed exhaust gas containing DEC (accounting for 40–60%) and trace HF

Key treatment difficulties

Component complexity
The sudden change of working condition
Safety sensitivity
Recovery economy
Efficiency of recovery
Recovery stability

CADAIR Technology System Construction Path

🧊 NMP recovery system
Multi-stage condensation (-35℃ cryogenic +5℃ step cooling), zeolite wheel concentration

💥 Explosion-proof design
Interlock control of oxygen content (<8%VOL)

🌫️ VOCs treatment system
RTO, quench tower, scrubber tower

🔁 Heat recycling network
Waste heat supply drying room (energy saving 35–45%)

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