• Organic exhaust gas (VEX) | |
Photoresist development (isopropanol concentration 50–200 mg/m³), chemical vapor deposition (CVD tail gas containing hexamethyldisilazane), encapsulation and curing (epoxy resin volatiles accounted for 15–25%) | |
• Acidic exhaust gas (SCX) | |
Etching process (HF concentration 80-150ppm), cleaning exhaust gas (H2SO4 mist droplet size <5μm), CMP polishing (nitric acid vapor flux 2-5kg/h) | |
• Alkaline exhaust gas (AEX) | |
Developer exhaust gas (TMAH concentration 30–80 mg/m³), stripping process (KOH aerosol accounteds for 40–60%) | |
• Toxic exhaust gas (TEX) | |
Decomposition of metal-organic sources (AsH₃, PH₃ concentration 0.5–3 ppm), electroplating exhaust gas (hydrogen cyanide escape rate <0.1%) | |
• General exhaust (GEX) | |
Air exchange from clean room (VOCs background value <1mg/m³), exhaust gas from equipment heat dissipation |
siloxane and ester substances coexist in VEX (boiling point difference up to 200℃), and traditional adsorption materials prone to saturation
7×24 hours of production requires the annual system failure rate <0.5%, emergency bypass switching response time <3 seconds
VEX emission limit is strict (non-methane total hydrocarbon <50mg/m³), to achieve 95% removal efficiency
The waste gas treatment energy consumption of the 12-inch fab accounts for 5-8% of the total plant, and the heat recovery rate needs to be increased to more than 85%