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Shipbuilding & Repair / Steel Structure

Shipbuilding & Repair / Steel Structure

In the field of shipbuilding and heavy industry equipment manufacturing, exhaust gas treatment presents “two high and two big” characteristics: high emission intensity (VOCs emissions per unit area up to 5-8 times that of automobile manufacturing), high component complexity (including metal particles -VOCs composite pollutants), large processing air volume (single plant air volume over millions of m³/h), and large safety risks.

Analysis of the Characteristics of Typical Emission Sources

• Pretreatment line emission
Automatic spraying section high-solid content anti-corrosion paint generates paint mist particles (D50=8–15 μm), initial VOCs concentration is 2,000–4,000 mg/m³
Drying and curing section sharp exhaust gas temperature gradient (room temperature →120℃→80℃, with change rate >20℃/min)
• Stage painting emission
Large spraying booth the peak concentration of VOCs during construction reaches 1,200–1,800 mg/m³ and lasts for 3 to 4h
Mixed pollutants overspray fog (particle size distribution 0.5–50 μm) and benzene series/ester VOCs compound
Emission scale the total treated air volume of a single shipyard can reach more than 1 million m³/h

Key treatment difficulties

Collaborative control of dust and gas
Large air volume treatment
Concentration peak and valley regulation
Explosion-proof safety design

Construction path of CADAIR technical system

• Pretreatment line

🧹 Multistage Filter Unit
Filter cartridge dust removal (removal rate >95%) + multistage filter boxes

🔥 Incineration System
Regenerative Thermal oxidizer (RTO)

♻️ Heat Recovery Network
Drying heat supply (recovery rate >65%)

• Painting Workshop

🧊 Multistage Filtration Unit
3~4 stage dry filter boxes

🔥 Concentration & Combustion System
VOCs zeolite concentration rotor + Catalytic oxidizer (CO)/Regenerative Thermal oxidizer (RTO)

🤖 Intelligent Control Platform
Air volume balance system based on digital twin (±5%), LEL prediction model (>90%)

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